Transfer dies are an innovative solution for the production of pieces requiring complex machining with a single machine. In the stamping process using a transfer press, the transfer die is a piece of equipment designed for shearing and deforming of sheet metal that uses integrated external part for the transferring of the piece, using bars on which are mounted components called " little hands." Our 2/3-axis transfer presses provide versatility, precision and efficiency, making them an ideal choice for companies seeking to improve quality and reduce costs in the production of complex components.

Applications and advantages

Production of complex components: it is ideal for pieces with specific technical and aesthetic requirements.

Efficiency and precision: our 2/3-axis transfer presses provide versatility and precision, improving quality and reducing costs.

Recommended for mass production: it is optimized for high-volume mass production, thereby helping to ensure efficient management of the production process.

Maintenance and modification: it features more optimized management of modification and maintenance costs.

Automatic shearing of small metal parts involves the use of highly specialized automatic machines that perform shearing operations on small metal materials. These machines are able to feed, shear, and collect small metal parts continuously and quickly, ensuring efficient and accurate production.

Applications and advantages

Dimensional accuracy: it ensures high precision in the dimensions of manufactured components, even on very small parts.

Production efficiency: it is a highly automated process, ideal for large-scale production of components.

Reduced production time: it enables reduced production time due to the speed and continuity of the automated process.

Material adaptability: it can work with a wide range of metal materials, offering flexibility in applications.

The repeated shearing and bending process is used for mass production with medium to low volumes. It represents a cheaper initial investment solution than progressive stamping, but with a higher component cost. This process involves deforming the sheet metal by combining multiple shearing and bending operations with manual steps to achieve the final shape of the component.

Applications and advantages

Dimensional accuracy: it ensures high precision in the dimensions of manufactured components, meeting design specifications.

Traceability and quality: every step of the process is tracked and controlled. Our commitment to continuous training improves efficiency and product quality.

Initial investment: repeated shearing and bending requires a lower equipment cost than progressive stamping.

Bending with repeating die: it allows precise and repeatable bend angles, optimizing processing time and reducing the risk of errors compared to other technologies without the use of dies.

Both spot and projection welding meet a wide variety of industrial applications in mass production processing, offering an effective solution to join materials through heat and pressure. Projection welding involves heating materials by applying high-intensity electric current at specific contact points between the components to be joined. These contact points, called projections, are pressed together as the current is applied, creating heat through electrical resistance and forming a strong, solid weld.

Applications and advantages

Structural strength: it ensures a strong and stable connection between components, which is resistant to mechanical stress and vibration.

Production speed: it is a fast and efficient process, ideal for mass production.

Weld quality: it provides a uniform and high-quality weld, with few defects or imperfections.

Material economy: it minimizes the amount of additional material needed for welding,

reducing waste and costs.

Adaptability: it can be used on various materials, such as steel, aluminum and special alloys.

Manual or semiautomatic machining operations, such as crimping, re-bucking, riveting, buttoning and nailing are essential for joining components, offering a wide range of industrial applications. These processes use machinery found in our production facility to perform assembly and/or fastening operations on components. These stages involve the direct intervention of operators according to project specifications. This approach offers flexibility and the ability to adapt to variations in production processes, allowing to handle a wide range of components and situations.

Applications and advantages

Precision and control: it allows components to be joined precisely, ensuring a secure and reliable connection.

Flexibility: it is suitable for a wide range of applications and component types, offering flexibility in manufacturing operations.

Adaptability: it can be used for a variety of materials and component geometries, adapting to specific product requirements. It is also ideal for complex components or small parts that require delicate handling.

Assembly applications: they can be manual or semiautomatic.

Shrink packaging uses a thermoplastic film of various thicknesses that, once applied to the product and exposed to heat, uniformly shrinks, securely wrapping the contents in a tight fit. This process creates a sealed and protective package that perfectly conforms to the shape of the products, providing a barrier against moisture, dust, and damage during transportation and storage.

Applicazioni e vantaggi

Kit Assembly: the ability to gather different components and package them inline.

Product Protection: shrink packaging creates an effective barrier, reducing the risk of damage, breakage, or leakage during handling and delivery.

Professional Presentation: it gives products a professional and neat appearance, enhancing brand image and customers' perception of quality.

Customization and Marketing: shrink film can be customized with graphics or branding.

Die construction, modification, and maintenance is an important aspect in the production of metal components, as it ensures reliability and continuity to the production process.

Die construction: a complex process involving the design and manufacture of the appropriate tools needed to form metal materials; sharing the requirements and specifications with the customer while supported by our experience is the added value of our service. Dies are designed with extreme precision to ensure the reproducibility and quality of components produced over time.

Die modification: a necessary activity to adapt tools to design changes in components throughout the life of the equipment.

Die maintenance: is essential to ensure proper operation and durability of production equipment. This includes replacement of damaged parts, sharpening and lubrication of contact surfaces to prevent wear and extend the life of the dies.

Applications and advantages

Accuracy and reliability: well built, modified and maintained dies ensure accuracy and reliability in the production of components.

Reduced downtime: regular die maintenance reduces production downtime due to equipment failure or malfunction.

Reduced production costs: efficient and well-maintained dies reduce overall production costs, improving the efficiency and quality of the production process.